We are firm believers in driving business success and market competitiveness through having capable and highly skilled staff. As such the management team at Stevens Rowsell have a strong personal commitment in delivering a modern apprenticeship scheme to the younger members of staff.
Organised and structured training forms an integral part of our expansion and capability strategies and also strengthens our succession planning to ensure we have and always will have the right skills in the right places to enable the business to achieve its aspirations.
Due to the shortages in key skills and disciplines within the engineering sector and the seemingly declining education standards throughout the UK we have taken it upon ourselves to combine in house practical skills training with externally source academic training to ensure our apprentices learn everything they need to learn to become skilled and qualified sheet metal engineers.
As part of our training policy we aim to maintain 20% of our shop floor work force as apprentices. Upon successful completion of an initial probation period our apprentices serve 3 years of practical experience + academic study to provide them with a sound basic understanding of the whole business and the various skilled processes. They then proceed to a higher level of academic study whilst specialising in a selected skill set within the business under the guidance of the relevant mentor.The apprenticeship scheme comprises the following elements;
Personal Mentoring
We utilise our skilled and experienced staff (managers, supervisors and engineers alike) to deliver practical training in every area of the business. It is structured, planned and consistent. Using mentoring helps ensure we maximise ability, develop skills, maintain interest, improve performance and mould a rounded competent sheet metal worker/engineer for the future. To compliment the technical and practical skills learnt we place equal focus on driving personal skills as well like attitude, work ethic, responsibility and accountability.
Training Requirement
Main Area
Sub Area
Duration
Administration
Sales Ledger
2 wks
Purchase Ledger
Credit Control
Works Order Variances
Archive Filing
Purchasing
Understanding & Operating MRP
2 wks
Purchase Ordering
Sub Contract Control
Supplier Management
Sales & Engineering
Manufacturing Processes
1 mth
Methods of Manufacture
Materials, Fasteners & Fixings
Interpreting & Understanding Engineering Drwgs
Customer Service & Telephone Techniques
Preparing & Submitting Quotations
Works Order Structure
Bill of Materials
Order Entry & Job Packs
ICT
Stock Control
Goods Inward
1 mth
Perpetual Inventory Checks
Part Picking
Stock Locations and Identification
Despatch
Quality Control & Inspection
Using Measuring & Inspection Eqpt
1 wk
Inspection Reports
Checking Geometry & Dimensions on Drawings
Health & Safety
Regulations & Legal Requirements
1 wk
Risk Assessment
Working Safely
Manufacturing
General Shop Floor
15 mths
Fettling & Linishing
Welding
Cutting - Laser & Punch
Pressbrake Folding
Academic Qualification
We work with the Employment Development Forum (EDF) in delivering a range of skills through NVQ level 2 & 3 in Engineering Skills as well as college based study for BTEC Diploma in Welding.
Unless we make this happen and dedicate time and effort towards developing our staff our skills and capabilities will never be fully utilised and improved and the business will find it harder to achieve and business growth, security and success in the long term. Our apprenticeship scheme is a very real and very active part of our business operations and future planning and will continue to be so for as long as we have people here who want to learn and improve themselves.
How many of the items you use or look at in your home or out and about every day are made of metal? Have you ever stopped to think about how they are made? Products as diverse as the check out in the supermarket, to your plasma tv bracket to a metal cash box at the car park are all made by the same process – metal laser cutting. This is not as simple a process as it sounds, and there is a lot of state of the art equipment used in the modern metal cutting industry. Laser cutting is a very accurate technique that can be used for a range of metals such as stainless steel, aluminium and brass. In some cases it can cut through metal up to 20 mm thick and is also excellent for cutting through tubing as well as sheet metal – all as accurate as possible. It works by producing laser gas in a turbine, which is pushed through a discharge tube at high speed under pressure. The discharge tube has electrodes inside that stimulate the mixture between two mirrors to produce a laser beam. It is this beam that ensures that all metal cutting is as perfect as you want it to be.
Sheet metal fabrication is a general term used for the process of making a product out of sheet metal. In theory any metal can be used but the most popular are stainless steel and aluminium. There are a number of processes that can be used to produce whatever product you require. Folding the metal is a very simple procedure, which is done by placing the sheet metal in between a punch (top tool) and a ‘V`- shaped die on a raised bed (bottom tool) chosen to suit your individual needs. The punch is hydraulically forced down pressing the sheet metal into the die and this produces the fold that you need. This procedure gives you pressure-mark-free processing without refinishing. Sheet metal fabrication also involves Metal Inert Gas welding – commonly known as MIG. This involves metal wire being continuously fed from a spool over the pieces of metal being joined together as a high frequency electrical current is fed to it. An electric arc is formed when this electric current passes between the metal wire and the metal to be welded. The heat that is generated in the arc melts the metal away and forms a molten pool which then cools, fusing the metals together leaving a strong welded join.
Sheet metal work is a product that can be used to produce a huge variety of products through a number of simple processes. Laser cutting, forming, welding, and punching can all be used to make a massive range of products from decorative fire surrounds, to mounting brackets for vehicles and everything in between. The thicknesses of the sheet metal work you want to use can vary from as thin as 5 mm up to 20 mm thick. There are many metals that can be formed into the sheet required, but he main ones used are aluminium and stainless steel. These materials can be folded in a forming machine to create the basic shape required. They can be welded using a process called Metal Inert Gas welding to give your material a strong join. Sheet metal work can be cut using the highest precision laser cutters to give you the shape you require more accurately than ever before, or it can have any accurate and intricate design you want punched into the sheet. Any product you need can be produced using one or more of the processes above to give you a high quality product for the best possible price.